Flake Ice Maker
The flake ice maker is one of the most practical industrial ice production machines, used in various industries such as fisheries, food processing, slaughterhouses, concrete cooling, and agricultural product processing. By producing ice in the form of thin and dry flakes, this machine enables rapid cooling of products and prevents them from sticking together.
Due to its large contact surface, flake ice has faster cooling capability compared to other types of ice. In addition, optimized energy consumption and continuous operation are among the key features of this device. Tabadol Gostar Booran provides high-quality flake ice makers, offering innovative solutions for different industries with diverse capacities and advanced technology.
Below, we will explore how an industrial flake ice maker works, its types, and the key factors to consider when purchasing one.
How Flake Ice Makers Work
The flake ice maker uses an advanced refrigeration system to spread water over the surface of a rotating metal drum (Evaporator Drum), which is then rapidly frozen. This drum, connected to a compressor, is cooled using a refrigerant, causing a thin layer of water to freeze on its surface.
After freezing, special blades positioned near the drum scrape the formed ice into thin flakes and direct them into a storage bin. Thanks to their thin and dry structure, these ice flakes provide efficient cooling and can be easily spread over various surfaces.
One of the key advantages of this device is its energy efficiency and continuous operation. The refrigeration system of a flake ice maker usually uses refrigerants such as ammonia (NH3) or Freon (R404A), both of which are highly efficient.
Industrial flake ice makers are generally available in water-cooled and air-cooled models. Water-cooled models are more suitable for hot and humid environments, while air-cooled models perform better in areas with limited water availability.
Tabadol Gostar Booran, using advanced technology, provides high-quality flake ice makers for various industries. These machines not only deliver excellent performance but also offer long service life and low maintenance costs.
Flake Ice Maker Price
The price of a flake ice maker depends on several factors that influence the final cost of the machine. Some of the most important factors include:
- Ice production capacity: Industrial flake ice makers are manufactured in capacities ranging from 500 kilograms to several tons per day. The higher the production capacity, the higher the price.
- Type of refrigeration system: Flake ice makers vary in price based on the type of refrigerant and cooling system (water-cooled or air-cooled). Models using ammonia (NH3) are generally more expensive than Freon-based models.
- Material of body and parts: Machines built with stainless steel (304 or 316) have greater durability and cost more compared to those made from standard materials.
- Brand and country of origin: Imported machines usually cost more than locally manufactured ones. However, reputable local brands such as Tabadol Gostar Booran offer high-quality flake ice makers at competitive prices.
- Additional features: Options such as smart control systems, energy-saving designs, and adjustable ice sizes can also affect the price.
Buying a Flake Ice Maker
Purchasing a flake ice maker requires careful evaluation of technical specifications and ensuring they align with your industrial needs. This machine plays a vital role in industries such as fisheries, slaughterhouses, dairy, pharmaceuticals, and concrete cooling. Below are the main factors to consider when buying an industrial flake ice maker:
- Ice production capacity: Determine your daily ice requirements before purchasing. Flake ice makers range from 500 kilograms to 50 tons per day.
- Type of cooling system: Air-cooled models are ideal for water-scarce environments, while water-cooled models are better suited for hot and humid regions.
- Material of body and parts: Stainless steel 304 or 316 machines are more resistant to corrosion and provide longer service life.
- Energy consumption: Choosing a machine with an efficient refrigeration system and proper insulation reduces electricity costs and increases efficiency.
- After-sales service and warranty: Ensure the machine comes with a valid warranty and reliable technical support.
Tabadol Gostar Booran offers flake ice makers with a wide range of capacities, incorporating the latest technologies to meet the needs of various industries. For expert consultation and to purchase a flake ice maker, contact our specialists today.
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Conclusion
The flake ice maker is an essential piece of equipment in industries such as fisheries, food processing, slaughterhouses, and concrete cooling. By producing thin ice flakes, it accelerates the cooling process and prevents ice from sticking together. Energy efficiency, continuous operation, and diverse production capacities are among its key advantages.
When buying an industrial flake ice maker, consider factors such as production capacity, cooling system type (water-cooled or air-cooled), material quality, energy consumption, and warranty. Choosing a high-quality machine not only reduces maintenance costs but also increases efficiency and extends the machine’s lifespan.
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Flake Ice Maker FAQs
Here are answers to the most frequently asked questions from Tabadol Gostar Booran specialists:
1. How is a flake ice maker different from other types of ice makers?
A flake ice maker produces ice in the form of thin, dry flakes that spread easily over surfaces without sticking together. This feature gives flake ice more surface contact, resulting in faster cooling. In contrast, cube or block ice usually has larger volume and melts more slowly.
2. What capacities are available for flake ice makers, and which industries are they suitable for?
Flake ice makers have production capacities ranging from 500 kilograms to 50 tons per day. They are widely used in fisheries, slaughterhouses, dairy, pharmaceutical, concrete cooling, and agricultural product storage.
3. What type of cooling system does a flake ice maker require?
Flake ice makers come in two models: water-cooled and air-cooled. Water-cooled models perform better in hot and humid regions, while air-cooled models are more suitable for areas with limited water access.
4. What are the maintenance and repair costs of a flake ice maker?
Maintenance costs depend on the quality of parts, type of refrigeration system, and usage frequency. Choosing a machine with stainless steel body and high-quality compressors reduces repair costs. Tabadol Gostar Booran provides after-sales services and spare parts to extend the machine’s lifespan.
