In today’s world, where the need to maintain and preserve products at the right temperature is highly important, industrial cold storages are recognized as one of the vital pillars in many industries. These systems, by providing suitable conditions for storing food, pharmaceuticals, and even some industrial products, play an essential role in preventing spoilage and reducing waste.
On this page of the Tabadol Gostar Booran website, we will review the features and importance of industrial cold storages in daily life and industries. Stay with us until the end to learn more.
Industrial cold storage is a facility that uses cooling equipment to maintain a temperature lower than the ambient level, preventing spoilage of food, pharmaceuticals, and other temperature-sensitive products. These storages are widely used in industries such as agriculture, pharmaceuticals, and food processing, playing a vital role in maintaining product quality and safety.
Negative temperature industrial cold storages are exclusively designed for long-term preservation of frozen products. They are mainly used for meat, poultry, fish, frozen vegetables, ice cream, and other frozen goods.
The temperature range of these cold storages is typically between -18°C and -30°C. Key benefits include preserving product quality and taste, preventing the growth of harmful microorganisms, and extending the shelf life of food items.
The cooling systems of these storages must have high power to maintain low temperatures and should be equipped with advanced components such as powerful compressors, optimized condensers, and proper insulation.
Positive temperature industrial cold storages are designed for storing products that do not require freezing temperatures (such as fruits, fresh vegetables, dairy products, medicines, and some meat products that do not need deep freezing).
The temperature of these cold storages is usually maintained between 0°C and 5°C. They are important for keeping products fresh, preventing bacterial growth, and extending the storage duration.
The cooling system of a positive temperature cold storage must be designed to minimize temperature fluctuations and keep products under ideal conditions.
Ultimately, the advantages of these storages include preserving freshness and texture of products, reducing food waste, and improving efficiency in distribution and sales.
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An industrial cold storage usually consists of several components: compressor, condenser, evaporator, temperature control system, and humidity control system.
The compressor is one of the most vital components of the cooling system in industrial cold storage, responsible for compressing and circulating the refrigerant gas. It operates continuously to maintain the desired temperature inside the storage.
Depending on the type of cold storage, compressors are available in different types including reciprocating, screw, and scroll compressors. Choosing the right compressor significantly affects system efficiency and energy consumption.
The condenser is a crucial part of the refrigeration cycle that converts hot refrigerant gas into liquid through heat exchange with outside air or water. Condensers are classified into two types: air-cooled and water-cooled.
In air-cooled condensers, powerful fans help dissipate heat, while in water-cooled condensers, water is used as the cooling medium.
The evaporator is responsible for absorbing heat inside the storage and lowering the temperature. The cold storage evaporator provides the necessary cooling by receiving and evaporating the refrigerant. Proper design and installation of the evaporator ensure even temperature distribution and prevent excessive frost build-up.
The electrical panel is the control center for all electrical components of the storage. It includes switches, fuses, relays, and various control systems such as thermostats, inverters, and alarms. Proper operation and standard installation of the panel increase safety and reduce potential equipment failures.
The final part of industrial cold storage is the temperature and humidity control system. It includes precise sensors, intelligent controllers, and regulating devices that optimize environmental conditions and prevent temperature fluctuations.
If you intend to build and design an industrial cold storage, it is useful to be familiar with the construction stages to understand what steps are required for achieving a high-quality facility.
Choosing the right location for building a cold storage is the first and most essential step. You (or your construction team) must consider factors such as access to main roads, proximity to target markets, climate conditions, energy supply (electricity and gas), and telecommunication infrastructure.
The second key stage in designing an industrial cold storage is determining the required capacity based on the type and volume of products to be stored.
These calculations usually include heat transfer assessment, impact of external temperature, frequency of door openings, and the volume of daily product inflow and outflow.
At this stage, determining the cooling capacity of the cold storage compressor, number and size of evaporators, and proper insulation thickness are crucial to avoid energy loss. Accurate calculations optimize energy consumption and increase overall efficiency.
The most important equipment required in building a cold storage includes compressor, condenser, evaporator, and control systems, which we introduced earlier in the components section.
Using high-quality and standard equipment not only increases efficiency but also reduces maintenance costs and energy consumption.
Determining the final cost of building and installing a cold storage is challenging since many factors influence the price. Changes in brand, quality, or design can significantly alter the overall cost.
The total cost of an industrial cold storage depends on multiple factors, including:
Therefore, for accurate pricing, it is best to contact Tabadol Gostar Booran, where our experts can guide you regarding all related expenses.
The installation and commissioning of an industrial cold storage involve several cost elements. These include site preparation (land leveling, foundation construction, and installation of electrical and mechanical systems), transportation of equipment from factory to site, and installation and testing costs. Additional expenses such as permits, taxes, and insurance also contribute to the total cost.
Purchasing an industrial cold storage is a critical decision that requires careful attention to details. To ensure your cold storage works properly and meets your needs, consider the following points:
Before making any purchase, it is essential to define your exact needs in terms of capacity, temperature, type of products, and other parameters. To select the best option, consulting with industry experts is highly recommended.
Additionally, when comparing products, do not only focus on price. Pay attention to equipment quality and after-sales service. Choosing a company that provides reliable after-sales support guarantees long-term and trouble-free operation of your cold storage.
Proper and professional installation plays a major role in extending the equipment’s lifespan, reducing operational costs, and maintaining product quality. It is recommended to leave installation to skilled professionals. Precise insulation prevents energy loss, lowering cooling expenses.
Furthermore, proper leveling of equipment during installation improves durability and efficiency. Accurate adjustment of the temperature control system is also essential since maintaining the right temperature inside the storage is critical for product preservation.
Industrial cold storages, especially food cold storages, play a vital role in maintaining the quality and safety of food and pharmaceuticals.
Choosing and installing the right cold storage requires careful consideration of dimensions, equipment, insulation, and location.
With over 200 completed projects in the refrigeration industry, Tabadol Gostar Booran has extensive experience in building industrial cold storages. For more information about costs and specialized consultation, you can contact us.
If you need consultation or want to start a project, contact us through the form below. Our support team is proudly ready to respond to all your needs.
Answers to the most frequently asked questions from Tabadol Gostar Booran experts:
By installing proper evaporators, precise temperature adjustments, and using humidity control systems.
Yes, some industrial cold storages are designed as modular units and can be relocated. However, moving fixed storages requires planning and special equipment.
Yes, they can also be used for storing medicines, chemicals, and other temperature-sensitive products.
شرکت تبادل گستر بوران با بیش از دو دهه فعالیت مستمر و موفق در صنعت تبرید، به عنوان یکی از پیشروترین شرکتهای تولید و تامین ماشینآلات و تجهیزات برودتی در ایران و خاورمیانه شناخته میشود.
دفتر مرکزی : تهران، بلوار کشاورز، بین خیابان جمالزاده و کارگر، پلاک ۳۱۰، طبقه ۴، واحد ۹
آدرس کارخانه : تهران، شهرک صنعتی شمس آباد، بلوار آزادی، کوچه نرگس 4، پلاک 11
تلفن : ۶۶۴۲۹۶۹۸-021 ، ۶۶۴۲۹۶۹9-021
فکس : ۶۶۴۲۹۶۹۸-021
ایمیل : Tabadolgostar@gmail.com
تمامی حقوق برای وبسایت تبادل گستر بوران محفوظ است. ۱۴۰4